Bedding Tapes & Compounds

Bed-It Butyl Tape

⭐⭐⭐⭐⭐ 4.9/5 (Professional Choice)

Bed-It Tape represents the gold standard for bedding deck hardware on boats. This butyl rubber tape never fully hardens, maintaining a permanent seal that accommodates hull flexing and thermal expansion. Unlike liquid sealants, butyl tape allows for clean removal when hardware needs service, making it the preferred choice of professional riggers and boatyards worldwide.

Specifications:

  • Material: Non-hardening butyl rubber compound
  • Available widths: 1/4", 3/8", 1/2", 3/4", 1"
  • Thickness: 1/16" standard
  • Temperature range: -40°F to 180°F
  • UV resistance: Excellent (15+ year lifespan)
  • Adhesion: Mechanical (pressure-activated)

Advantages

  • Never hardens - maintains flexibility forever
  • Clean removal for future maintenance
  • No mess during installation
  • Works in any temperature
  • No cure time needed
  • Excellent for all deck hardware

Limitations

  • Not suitable for underwater applications
  • Higher cost than liquid sealants
  • Requires proper surface preparation
  • Can be messy if over-compressed

Best Applications: Cleats, stanchions, winches, windlass bases, radar mounts, arch hardware, any deck fitting you may need to remove for maintenance.

Professional Opinion: After testing dozens of bedding compounds over 20+ years, Bed-It Tape consistently outperforms alternatives. It's particularly valuable in areas with extreme temperature swings where rigid sealants crack.

3M Marine Adhesive Sealant 5200

⭐⭐⭐⭐ 4.3/5 (Use with Caution)

3M 5200 is a permanent polyurethane adhesive sealant with exceptional bonding strength. It's engineered for structural applications where you never want the bond to break. However, its permanence is both its greatest strength and biggest liability - improper use creates removal nightmares.

Critical Warning: 3M 5200 is extremely difficult to remove without damaging gelcoat or fiberglass. Only use for permanent installations you never intend to disassemble.

Specifications:

  • Chemistry: Single-component polyurethane
  • Cure time: 48 hours surface, 7 days full cure
  • Tensile strength: 340 psi (extremely high)
  • Shore A hardness: 50 when cured
  • Service temperature: -75°F to 200°F
  • Elongation: 400% (maintains flexibility)

Appropriate Uses: Hull-to-deck joints, structural bonding, permanent thru-hull installation, bonding rub rails, attaching permanent external hardware.

Inappropriate Uses: Portlights or windows, hardware you may need to remove, any application where future service is anticipated.

Professional Recommendation: For most deck hardware, use 3M 4200 instead - it provides 80% of the bonding strength with much easier removal. Reserve 5200 for truly permanent structural applications.

RV Roof Sealants

Dicor Self-Leveling Lap Sealant

⭐⭐⭐⭐⭐ 4.8/5 (RV Industry Standard)

Dicor Self-Leveling Lap Sealant is the undisputed industry standard for RV roof maintenance. Specifically formulated for EPDM and TPO rubber roofs, it flows smoothly to create a watertight seal around vents, fixtures, and seams. Its self-leveling property ensures proper coverage even on slightly uneven surfaces.

Key Features:

  • Self-leveling formula for easy application
  • Bonds to EPDM, TPO, and metal
  • UV resistant - won't crack or peel
  • Temperature flexibility: -65°F to 250°F
  • Available in white, black, and tan
  • VOC compliant in all 50 states

Application Tips: Apply when ambient temperature is 50-100°F, ensure surface is clean and dry, use generous amount - sealant is cheaper than water damage, smooth with wet finger for professional finish, allow 24-48 hours cure time before rain exposure.

Maintenance Schedule: Inspect all roof sealant every 3 months, reapply where cracking or pulling away is visible, complete roof resealing recommended annually in harsh climates, expect 2-3 year lifespan before needing reapplication.

Polyurethane Sealants

Sikaflex 291 Marine Sealant

⭐⭐⭐⭐⭐ 4.7/5 (Premium Choice)

Sikaflex 291 is a premium one-component polyurethane sealant widely used in European boat building and increasingly popular in North America. It offers excellent adhesion to most marine substrates including fiberglass, wood, and metals, with superior flexibility and UV resistance.

Technical Data:

  • Base: Polyurethane polymer
  • Skin time: 30-60 minutes
  • Full cure: 7 days
  • Shore A hardness: 40 (softer than 5200)
  • Tensile strength: 200 psi
  • Elongation: 600% (exceptional flexibility)
  • Colors: White, black, grey, teak

Advantages

  • Excellent flexibility maintained long-term
  • Superior UV resistance
  • Paintable after cure
  • Bonds well to organic materials
  • Can be removed with effort
  • Lower VOCs than many alternatives

Considerations

  • Premium price point
  • Shorter shelf life once opened
  • Not suitable for underwater use
  • Requires moisture to cure properly

Best Applications: Portlight installation, window bedding, teak deck seams, organic material bonding (teak to fiberglass), above-waterline hardware, anywhere removal may be needed eventually.

Need Product Advice?

Not sure which product is right for your specific application? Contact us for personalized recommendations based on your repair needs.